一體化移動(dòng)式天然氣液化裝置(M-LNG)

摘 要

一體化移動(dòng)式天然氣液化裝置(M-LNG)

 

 

 

--技術(shù)背景--(Technical Background)

  “模塊式天然氣液化裝置”是采用高度集成、模塊化的液化設(shè)備對(duì)非常規(guī)天然氣(不便于管輸?shù)倪呥h(yuǎn)氣井天然氣、頁(yè)巖氣、煤層氣、油田伴生氣、鹽井伴生氣,工業(yè)尾氣和生物質(zhì)轉(zhuǎn)化的燃?xì)猓┻M(jìn)行綜合回收利用。采用現(xiàn)場(chǎng)液化方式避免了大量地面設(shè)施及管道投資,建立一種液化工廠直接對(duì)接終端用戶和進(jìn)入LNG 現(xiàn)貨市場(chǎng)的生產(chǎn)運(yùn)營(yíng)模式。

“Modular Liquefaction Equipment for Natural Gas” is a highly integrated, modularized liquefaction facility which is designed for unconventional natural gas (such as remote gas well which is inconvenient to transport, shale gas, coal bed gas, oil field associated gas, salt well associated gas, industry exhaust, gas conversion from biomass) complex recycle and utilization. It artfully adopts on-field liquefaction mode which may avoid huge investment on ground facility and pipe line construction, and builds a new production and operation mode which realize direct hand-shake between LNG plant and end consumer or LNG spot market.

--工藝說(shuō)明--(Process Brief)

1、原料氣凈化Raw Gas Purifying):

  采用擁有自主知識(shí)產(chǎn)權(quán)的專利技術(shù)凈化方法對(duì)原料氣進(jìn)行凈化處理,使原料氣中的酸性氣體含量達(dá)到工藝要求。凈化過(guò)程操作簡(jiǎn)單,能耗低,適用范圍廣,能用適用于各種常見(jiàn)的天然氣氣源。 

  By adopting independent intellectual property and patented technology, acidic gases level in raw gas can be purified to the Process requirement. The purifying process is easy to operator, low energy consumption and wide applicable for all kinds of ordinary raw gas sources.

2、天然氣液化(Gas Liquefaction)

 

   采用氮?dú)庋h(huán)膨脹制冷工藝:利用高壓制冷劑通過(guò)透平膨脹機(jī)絕熱膨脹的克勞德循環(huán)制冷來(lái)實(shí)現(xiàn)天然氣的液化。氣體在膨脹機(jī)中膨脹降溫的同時(shí),輸出功,用于驅(qū)動(dòng)流程中的壓縮機(jī)。氮?dú)馀蛎浹h(huán)流程簡(jiǎn)單、緊湊,造價(jià)相對(duì)較低。起動(dòng)快,熱態(tài)起動(dòng)2~4 小時(shí)即可獲得滿負(fù)荷產(chǎn)品,運(yùn)行靈活,適應(yīng)性強(qiáng),易于操作和控制,安全性好,放空不會(huì)引起火災(zāi)或爆炸危險(xiǎn)。  

   It adopts nitrogen cycle expander refrigeration technology: Natural gas gets liquefied in Claude refrigeration cycle due to the adiabatic expansion of high press refrigerant in turbo expander, gas output work during the expansion cooling process, and the expansion work recovered and utilized to drive gas compressor. This process flow is simple, compact, low cost, and quick start. Production load can reach full within 2~4 hours from hot startup. The process described here has flexible, wide applicable, and convenient control performance. It is also has fine safety against fire or blast for air relief.

--技術(shù)特點(diǎn)--Technical Features:

1、裝置高度智能化和集成化;

2、創(chuàng)新的凈化工藝,能耗更低,設(shè)備更小型化;

3、公用工程模塊化,集裝箱式控制;

4、每個(gè)模塊由PLC控制,PLC與通過(guò)TCP/IP協(xié)議與上位機(jī)通信,減少儀表接線;

5、完善的控制方案,操作簡(jiǎn)便,性能穩(wěn)定。 

1Highly intelligent and integrated;

2、Innovated purifying process with low energy consumption and equipment

3、Modularized Utility Engineering,Container alike centralized control;

4、All modules are controlled by PLC, and PLC communicates with computer via TCP/IP protocol, reduce cables to equipments;

5、 Sophisticated control platform, easy to operator, running stable.

 

--裝置適用范圍--Area of Application:

1、各非常規(guī)天然氣(頁(yè)巖氣、煤層氣、沼氣);

2、邊遠(yuǎn)氣井(孤井、單井、試驗(yàn)井)

3、油田伴生氣、鹽井伴生氣;

4、工業(yè)尾氣和生物質(zhì)轉(zhuǎn)化的燃?xì)狻?/span> 

1Various unconventional natural gas (shale gas, coal bed gas, methane); 

2、Remote gas well (solitary well, single – well, test well); 

3、Oil field associated gas, salt well associated gas; 

4、Industry exhaust, gas conversion from biomass.

--主要技術(shù)參數(shù)--  Technical Specifications:

1、天然氣處理量10000-100000Nm3/d ;

2、原料天然氣CO2含量≤20%,H2S含量≤10%;

3、單位產(chǎn)品電耗≤0.65 KWh/ Nm3的LNG產(chǎn)品;

4、LNG產(chǎn)品參數(shù):溫度 -155℃,壓力0.1MPa.G。 

1、Gas throughput, 10,000~100,000 Nm3/day; 

2、COlevel20%, H2S level ≤10% in raw gas; 

3、Power consumption0.65 KWh against 1 NmLNG Production; 

4、LNG product parameters: Temperature: -155Pressure: 0.1MPa.G

--裝置優(yōu)勢(shì)--Unique Advantage:

1、靈活性:可隨時(shí)移動(dòng),通過(guò)汽車運(yùn)輸搬遷至不同氣源地方生產(chǎn);

2、穩(wěn)定性:工藝成熟可靠,設(shè)備標(biāo)準(zhǔn)化生產(chǎn);

3、便捷性:裝置都在工廠內(nèi)完成生產(chǎn)調(diào)試,氣源現(xiàn)場(chǎng)只需要簡(jiǎn)單連接即可投運(yùn);

4、空間?。赫w裝置占地面積小,只需300-500平米;

5、經(jīng)濟(jì)性:投資大大低于同產(chǎn)能的固定工廠,節(jié)約投資可達(dá)30%;

6、工期短:裝置5個(gè)月交付使用,相對(duì)于建設(shè)固定工廠,縮短約三分之二的周期。

1、FlexibilityMoveable as needed, it can be easily delivered to any gas source destination via truck;  

2、 Stability: Mature and reliable Process, standardized manufacture;

      3、Convenience: Successfully Commissioned in factory, Plug to Operation on gas source field;

       4、Space saving: Small footprint around 300-500 m2 for whole equipment; 

5Economy: 30% investment saving against same capacity fixed plant; 

      6、Express Implementation: 5 months to production, 2/3 construction time saving against same capacity fixed plant.

注:本文摘自:銀川天佳能源科技股份有限公司網(wǎng)站

銀川天佳能源科技股份有限公司是一家專業(yè)從事智能燃?xì)鈨x表和LNG、L-CNG能源裝備研發(fā)、生產(chǎn)、銷售的國(guó)家高新技術(shù)企業(yè)。公司于2014年8月在“新三板”掛牌上市,股票名稱“天佳科技”,股票代碼“831010”,是寧夏第一家掛牌上市的能源裝備企業(yè)。
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